Two Stage Reciprocating Air Compressor with Intercooler (SMT-HT-17)

The purpose of this study unit is to investigate the working principle and performance characteristics of a two-stage reciprocating air compressor with intercooling. It enables recording of compressor characteristics, visualization of the compression process on a p-V diagram, and evaluation of parameters such as pressure, temperature, throughput, and power consumption.

The design consists of a two-stage air compressor equipped with an intercooler. Pressures and temperatures for both stages are monitored through sensors and displayed on digital readouts, with the option of transferring data to a computer via a data acquisition card. Air throughput and electrical power consumption are measured accurately. The unit is provided with a touch LCD display for process visualization and measurement monitoring, and it includes computer software for extended data analysis. Both the touch screen interface and software connectivity ensure user-friendly operation and detailed evaluation.

This unit is beneficial for laboratory experiments and academic demonstrations, allowing students to gain practical knowledge of multi-stage compression processes and intercooling effects. It enhances understanding of thermodynamic cycles, improves learning outcomes through real-time data analysis, and provides essential skills for applications in mechanical and thermal engineering fields.

Compressor:

  • Two-stage.
  • With 2 cylinders in a V-arrangement.
  • Power consumption: 2.2kW.
  • Speed: 710rpm.
  • Intake capacity 250L/min.
  • Operating pressure: 12bar, max. 20bar.

Pressure vessels, 16bar; capacity:

  • 1st stage: 5L.
  • 2nd stage: 20L.
  • Intake vessel: 20L.

Measuring ranges:

  • Differential pressure: 0 to 25mbar.
  • Pressure: 1x 0 to 1.6bar / 2x 0 to 16bar.
  • Temperature: 4x 0 to 200°C.

230V, 50Hz, 1 phase

230V, 60Hz, 1 phase

120V, 60Hz, 1 phase

Touch LCD with GUI Interface for better monitoring and accurate measurement of Plant variables.

ESOLS DAQ Software for monitoring and control.

  • Graphical visualization.
  • Security mechanism for login.
  • USB Connected
  • Compatible with Windows 7,8.1,10.

Digital Instrumentation

Capability to modify according to end user.

Can be used in Research Purposes.

  • Layout and function of a two-stage compressor.
  • Measurement of relevant pressures and temperatures.
  • Determination of the intake airflow rate.
  • Compression process on a p-V diagram.
  • Determination of the efficiency.
  • Trainer for recording the characteristic curve of a two-stage compressor.
  • Compressor with 2 cylinders in a V-arrangement.
  • Pressure vessel on 1st stage as intermediate reservoir.
  • Intake vessel, with nozzle to measure the airflow rate, pressure sensor and additional manometer
  • Pressure vessel on 2nd stage with safety valve, control valve and outlet silencer, and additional manometer.
  • Instrumentation: sensors with digital LCD displays.